G20 Smart Workstation

Category:

High Precision Workstation

Email:

sales@windowdoorcnc.com

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Keywords:

High Precision Workstation

Products Detail
Parameter

System Advantages

Save more space：A single machine occupies an area of 100 square meters, and a general worker in a single shift can produce about 200 square meters.
SMore flexible and easier to maintain：Intelligent identification of profile contour clamping positions, intelligent programming, and flexible laser non-destructive processing are not restricted by tools and molds, and the maintenance costs of accessories and consumables are much lower than mechanical processing methods.
SHigher precision：The integrated multi-processing and single-clamping design reduces the accumulated tolerances associated with multiple clampings. The world-class Japanese Shinpo precision planetary reducer boasts an angular accuracy of less than 1 arc minute, ensuring stability and reliability.
Sore efficient：20-axis servo drive, multi-channel parallel operation, single cutting time is 12-40s, mixed cutting and milling processing is about 200㎡ in 9 hours, and single cutting is more than 500㎡.
SData interaction ERP networking：Equipment interconnection, real-time data transmission, feedback on processing progress at any time, MES essential
SMore manpower savings：The use of our equipment increases the average working capacity per person to 9-15ÿ, improving the average efficiency by more than 60%, saving 3-6 people compared to traditional processing.

Equipment Features

A new generation of workstations innovatively developed to solve the problems of diversified door and window varieties, small order batches, frequent turnover processes, high labor costs, low production capacity, easy errors and difficult management in the home improvement market.
The raw materials are placed in the circulating conveying section and sent to the processing area by the intelligent robot. The glue injection holes, corner code holes, pin holes, drainage holes, installation holes, lock box holes, center support markings, and center support screw holes are clamped at one time. There is no need for turnover or sorting. After processing, it directly enters the assembly process.
The saw blade feed has servo feed, high efficiency, fixed head cutting (45°, 90°, 45°).
Equipped with a 4KW direct-drive motor to drive the saw blade, it is easier to cut thick-walled profiles and insulation materials, and the efficiency is increased by 30%.
The main cutting machine adopts casting structure to ensure cutting accuracy.
The tool life management system is standard, and the saw blade needs to be sharpened and replaced automatically
The pin hole is processed based on the cutting surface, the processing accuracy is more precise, and the dual milling spindle can mill in different areas at the same time
Fool-style operation, no need for skilled workers, no need to adjust the robot (can automatically rotate to clamp the material).
It can be operated by a general worker, with 7 profiles placed at a time, and the machine automatically completes feeding, milling, cutting and discharging.
The feeding system is fully servo-controlled, intelligently identifies profile data, and intelligently adjusts processing parameters.
Connect to ERP software via network, scan code or USB drive.
Equipped with automatic chip conveyor (material head) and automatic dust collection device to reduce cleaning frequency and improve work efficiency.
Standard production capacity statistics, equipment status time statistics, real-time monitoring, controllable delivery time, and reduced inventory.
Equipped with remote service function to save service time, reduce downtime, and reduce the factory's dependence on skilled factories.

Details display


- Integrated intelligent processing of frame, sash, muntin, and auxiliary frame Fixed angle cutting + high-speed 6-axis drilling and milling + dual laser marking	- Fool-style operation, no need for skilled workers, no need to adjust the robot (can automatically rotate to clamp the material) It can be operated by a general worker, with 7 profiles placed at a time, and the machine automatically completes feeding, milling, cutting and discharging

- The saw blade feed has servo feed, high efficiency, fixed head cutting (45°, 90°, 45°). - Equipped with a 4KW direct-drive motor to drive the saw blade, it is easier to cut thick walled profiles and insulation materials, and the efficiency is increased by 30%. - The main cutting machine adopts casting structure to ensure cutting accuracy	- The feeding system is fully servo-controlled, intelligently identifies profile data, and intelligently adjusts processing parameters. - Connect to ERP software via network, scan code or USB drive

- Standard production capacity statistics, equipment status time statistics, real-time monitoring, controllable delivery time, and reduced inventory. - Equipped with remote service function to save service time, reduce downtime, and reduce the factory's dependence on skilled factories.

Input power: 380V/50HZ three-phase four-wire	Power: 55KW	Working pressure: 0.6 - 0.8MPa	Gas consumption: 180L/min
Ambient temperature requirement: (-5℃) - (60℃)	Saw blade motor power: 4KW*3	Milling cutter spindle power: 6KW*6	Saw blade specifications: 5504.430*120T
Saw blade angle: 45° 45° 90°	Bus absolute servo power: 0.4KW3, 0.75KW15, 1.3KW1, 1.8KW1
Profile cross-section size: 150mm*150mm	Sawing method: 90° horizontal out, 45° from bottom to top		Cutting length accuracy: ±0.1mm
Cutting profile flatness: ≤0.10mm	Angular accuracy: 4″ - 5″	Raw material length: 650mm - 6800mm	Cutting length: 180mm - 6800mm
Raw material loading quantity: 7 Circular loading	U-axis clamping range: 180 - 6800mm	Feeding robot speed: 0 - 120m/min	Saw blade cutting speed: 0 - 50m/min
U-axis robot speed: 0 - 54m/min	Weight: Approximately 11 tons	Overall dimensions (length * width * height): 15800 * 3500 (including chip conveyor 5000) * 2680mm