G50 High precision Workstation

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High Precision Workstation

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High Precision Workstation

Products Detail
Parameter

System Advantages

Save more space：Single machine covers an area of 100㎡, daily output is more than 260㎡, machining area is about 20m long and covers an area of about 200㎡
Greater flexibility and easier maintenance Intelligent identification of profile contour clamping positions, intelligent programming, and flexible laser nondestructive processing are not restricted by tools and molds, and the maintenance cost of accessories and consumables is much lower than that of mechanical processing methods.
Higher precision : Multiple processing techniques are integrated, and the system can be clamped once, reducing the cumulative tolerance caused by multiple clamping. The world's top-level Japanese Teijin reducer has an angular accuracy of less than 1 arc minute, which is stable and reliable. The CNC system can also achieve servo angle fine-tuning
Higher efficiency 18-axis servo drive, multi-channel parallel operation, singleaxis time is 12-40s, mixed cutting and milling processing of more than 260㎡ in 9 hours, single cutting of more than 500㎡
Data interaction: ERP networking and equipment interconnection, real-time data transmission, feedback on processing progress at any time, an essential unit of MES.
Save more manpower. The average working capacity per person using our equipment is increased to 9-15㎡, which improves the average efficiency by more than 60%, saving 3-6 people compared with traditional processing.

Equipment Features

Use 4 high-speed milling cutters (6KW each for upper, lower, front and rear) in conjunction with dual lasers (2KW each for front and rear) for hole opening and marking.
Use 550 diamond saw blade with three 4KW special spindle motors for cutting.
Specialized for cutting aluminum profiles, four-sided milling and double-sided laser cutting (scoring).
Servo feed for saw blades, high efficiency, fixed 45° (2) and 90° (1) three-head cutting.
Equipped with a 4KW direct-drive motor to drive the saw blade, making it easier to cut thick-walled profiles.
The main cutting machine adopts a casting structure to ensure cutting accuracy.
The laser processing efficiency is high, and the front and rear are equipped with laser cutting devices. The power can be automatically adjusted according to the wall thickness of the profile, and the cutting quality is good.
Automatically switch between engraving and cutting states according to process requirements and perform engraving or cutting.
The front and rear milling cutters can drill and mill horizontally, and the front milling cutter can also be rotated to drill and mill at an angle, which is suitable for special hole and slot processing such as inner water tanks. No skilled workers are required, and no adjustment of the robot is required (Can automatically rotate and clamp the material).
A single worker can operate the machine, loading up to seven profiles at a time, automatically completing feeding, milling, cutting, and unloading.
The feeding system is fully servo-controlled, intelligently identifying profile data and adjusting processing parameters. Connects to ERP software via the internet, scanning a QR code, or importing data from a USB drive.
Equipped with automatic chip conveyor (material head) and automatic dust collection device to reduce cleaning frequency and improve work efficiency.
Standard production capacity statistics, equipment status time statistics, real-time monitoring, controllable delivery time, and reduced inventory.
Equipped with remote service function, it can save service time, reduce downtime and reduce the factory's dependence on skilled factories.

Details display


- Data interaction: ERP networking and equipment interconnection, real-time data transmission, feedback on processing progress at any time, an essential unit of MES	- The feeding system is fully servo-controlled, intelligently identifying profile data and adjusting processing parameters. Connects to ERP software via the internet, scanning a QR code, or importing data from a USB drive. - A single worker can operate the machine, loading up to seven profiles at a time, automatically completing feeding, milling, cutting, and unloading.

- The laser processing efficiency is high, and the front and rear are equipped with laser cutting devices. The power can be automatically adjusted according to the wall thickness of the profile, and the cutting quality is good.	- Use 550 diamond saw blade with three 4KW special spindle motors for cutting. - Servo feed for saw blades, high efficiency, fixed 45° (2) and 90° (1) three-head cutting. - Equipped with a 4KW direct-drive motor to drive the saw blade, making it easier to cut thick-walled profiles.

- The laser processing efficiency is high, and the front and rear are equipped with laser cutting devices. The power can be automatically adjusted according to the wall thickness of the profile, and the cutting quality is good. - Automatically switch between engraving and cutting states according to process requirements and perform engraving or cutting.	- Equipped with automatic chip conveyor (material head) and automatic dust collection device to reduce cleaning frequency and improve work efficiency. - Standard production capacity statistics, equipment status time statistics, real-time monitoring, controllable delivery time, and reduced inventory. - Equipped with remote service function, it can save service time, reduce downtime and reduce the factory’s dependence on skilled factories.

Input power: 380V/50HZ three-phase four-wire	Working air pressure: 0.6 - 0.8MPa	Power: 57KW
Gas consumption: 180L/min	Ambient temperature requirement: (-5℃) - (60℃)	Saw blade motor power: 4KW*3
Milling cutter spindle power: 6KW*4	Saw blade specifications: 5504.430*120T	Saw blade angle: 45° 45° 90°
Bus absolute servo power: 1.8KW1 1.3kw1 0.85KW2 0.75KW7 0.4KW5 0.05KW2
Saw blade profile cross-section size: 150mm*150mm	Sawing method: 90° horizontal, 45° up and down 1 piece each	Cutting length accuracy: ±0.1mm
The verticality between the cutting surface and the profile is ≤0.05mm	Angular accuracy: 4″≈5″	Raw material length: 650mm - 6800mm
Cutting length range: 265mm - 6800mm	Raw material feeding quantity: 7 circulation feeding	U-axis clamping range: 265mm - 6800mm
Feeding robot speed: 0 - 120m/min	Saw blade cutting speed: 0 - 50m/min	U-axis robot speed: 0 - 100m/min
Weight: Approximately 11 tons	Overall dimensions (length * width * height): 15800 * 3500 (including chip conveyor 5 meters) * 2680